Use of pH Meters at Pork Processing Plants
Pork quality and production efficiency can be enhanced through better selection and process control by monitoring the muscle pH of pork carcasses. This fact sheet, No. 2 in the Target Pork Quality series from BPEX, provides information to assist the industry in making use of pH measurement as a monitoring tool for quality management.Benefits of Using pH Meters as a Monitoring Tool
Three key processing areas can substantially benefit from pH monitoring:
- Production efficiency: Carcass pH is directly related to the amount of drip loss and thus, the final yield of meat sold. Pork shelf-life is also greatly influenced by postmortem pH.
- Meat quality: pH is a good detector of poor meat quality. pH information could be used to segregate carcasses for more efficient use and to monitor process performance.
- Pig welfare: Poor pH carcasses may indicate a potential stress–related problem. These problems can be properly addressed only if identified.
Monitoring of carcass pH will help to identify production efficiency, meat quality and welfare problems. Corrective actions addressing these areas can only be taken after analysis of current trend or identification of specific problems.
* "To improve productivity, quality or welfare in your factory: measure and monitor them FIRST!" |
Background
The muscle pH of living pigs is around 7.0 to 7.2. After slaughter,
the lack of oxygen and nutrients reaching muscles triggers an
enzymatic process called glycolysis. Lactic acid is built up in the
muscle as a consequence of glycolysis. This induces a pH drop
to about 5.5. The rate of pH fall contributes to a range of meat
quality characteristics including colour, exudate and shelf-life.
pH values are measured generally at two time points: 45 minutes
and 24 hours post-mortem, referred to as pH45 and pH24,
respectively. There are two muscle conditions associated with
abnormal pH fall: PSE (pale, soft and exudative meat) and DFD
(dark, firm, dry meat). Both PSE and DFD characteristics are
associated with poor production efficiencies, poor eating
quality and in most cases, with animal stress.
PSE
PSE meat can be identified by a rapid initial pH fall (lower pH45) and slightly lower pH24. Pork with a pH45 lower than 6.0 is very likely to present PSE characteristics. PSE pork is wet, pale, low yield and tough when cooked. In addition to a genetic predisposition, PSE is caused by severe acute stress lasting for seconds or minutes immediately before slaughtering. Coercion, movement through the race, restraining, heat stress or mixing are common causes of acute stress.

DFD
DFD meat is characterised by a reduced extent of acidification and thus, a high pH24. Pork with a pH24 above 6.0 is very likely to present DFD characteristics. DFD pork is dark, firm and dry meat which is prone to spoilage and with poor processing potential. The main reason for DFD development is chronic stress which lasts for tens of minutes or hours before slaughter. Prolonged food deprivation periods, transport fatigue and fighting between unfamiliar pigs are frequent causes of chronic stress.
* "Measurement of carcass pH is a monitoring tool which may help you improve production efficiency, pork eating quality and even welfare standards." |
Routine carcass pH monitoring will allow you to:
- Picture the trend in quality of pigs being processed.
- Identify poor quality carcasss, preventing them from entering premium range products.
- Take corrective action, i.e. identification of particular farm or hauliers showing high incidence of abnormal pH carcasses.
Recommendations for taking measurements:
- Measure 10 per cent of kill across producers on a different day each week
- Always measure at the same time points, aiming for 45 minutes and 24 hours
- Measure in the longissimus dorsi at the head of the last rib
- Use an average of triplicate measurements where possible
- Check calibration before every set of measurements, following manufacturers’ guidance
- Ensure proper maintenance and cleaning of probes
- Ensure staff are trained in use of pH meters
Commercially Available pH Meters
The lack of suitable commercial pH meters is the main reason
given for the lack of routine pH monitoring. It is generally
perceived that there is no easy-to-use, fast, food-approved,
resilient and reliable equipment available.
As result, a trial comparing the performance of some
commercial portable pH meters suitable for the food industry
has been conducted by BPEX in collaboration with the
University of Bristol through the Pork Chain Unit.
The best performing equipment is presented in the table
opposite. The devices tested were both traditional measuring
systems using glass electrodes (the first four devices) and ISFET
technology which utilises a non-glass element (the last device).
The table illustrates some of the key parameters to take into
account when selecting equipment for pH monitoring. Individual
processors should decide which may be the most suitable for
their individual requirements.
Accuracy*: the average difference between probe and control:
“3a*” = Average difference between probe and control was 0.2 pH units or less
“3b*” = Average difference between probe and control was 0.1 pH units or less
Precision**: the lower and upper limits of agreement:
“3a**” = The majority of measurements were within ± 0.5pH
units or better
“3b**” = The majority of measurements were within ± 0.2pH
units or better
Practicalities***:
“3”or “X” as assessed by a well trained person who
took all the measurements through the whole
practical exercise.
It was not possible to assess the life-time performance of the
equipment but an indication of the guarantee period is given.
Durability is an important feature but it should be noted that it
is determined by how regularly the equipment is used and how
it is handled, i.e. correct use, proper maintenance. According to
the manufacturers, all devices assessed were food-approved, and
the probes containing any glass components were made of
special material which is break-resistant. Nevertheless, care is
needed when handling glass electrodes in any food environment.
The pH manufacturing companies have expressed interest in the
feedback from our trial and it is worth discussing your specific
requirements with them. If there is sufficient demand, development
may yield devices better suited for pork processors.
Remember:
- Both PSE and DFD characteristics are associated with poor production efficiencies, poor eating quality and in most cases, with stress-associated problems.
- Measuring pH is a monitoring tool which may help you improve these factors.
- All you need is a suitable pH meter and properly trained staff.


pH manufacturers/ suppliers contact details
NORONIX PHT 1140 meter + 130/77 probe Separate Temperature Probe Supplied by Klipspringer Instrumentation 01473 741500 [email protected] and Sentek Ltd 01376 340456 [email protected] |
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Hanna HI 99163/FC 23D Integrated Temperature Probe Supplied by HANNA Instruments Ltd 08707 260010 [email protected] |
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Testo 205 Integrated Temperature Probe Supplied by TESTO Ltd 01420 544818 www.testo.co.uk |
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Q 150 pH 57-SS Integrated Temperature Probe Supplied by EDT Direct ION Ltd 01304 829960 [email protected] |
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Testo 230/03 Separate Temperature Probe Supplied by TESTO Ltd 01420 544818 www.testo.co.uk |
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May 2012